YUGA
Vision · Strategy · Execution0%
YUGA
Vertical PMB blend tank with top agitator - YUGA polymer modified bitumen unit
Product · YUGA PMC

PMB — Polymer Modified Bitumen

High-performance binder for heavy-duty roads (IS 15462:2019)

Overview

What is PMB — Polymer Modified Bitumen?

Polymer Modified Bitumen (PMB) is conventional bitumen modified with polymers (commonly SBS) to improve elasticity, temperature resistance, fatigue life and resistance to rutting. It is specified under IS 15462:2019.

PMB is recommended for heavy-traffic pavements — expressways, national highways, urban arterials, junctions and high-rainfall or high-temperature zones — where ordinary bitumen would deform or crack faster.

PMB plant - interior view
Why this business

Benefits

  • Resists rutting — holds shape under heavy loads and high heat
  • Resists cracking — better low-temperature and fatigue performance
  • Longer life — extended pavement service life and lower maintenance
  • Better adhesion — improved binding and water resistance
  • Standardised — graded as PMB 40 / PMB 70 / PMB 120 per IS 15462:2019
Demand

Applications & buyers

  • Expressways, national & state highways with heavy commercial traffic
  • Stone Matrix Asphalt (SMA) and high-stress wearing courses
  • Junctions, toll plazas, ports, climbing lanes (braking/wheel wander)
  • High-rainfall and high-temperature road corridors
Technical

Specifications

StandardIS 15462:2019 (Polymer Modified Bitumen)
Common gradesPMB 40, PMB 70, PMB 120
ModifierElastomeric polymer (typically SBS)
Recommended forTraffic > ~1,500 CVPD, expressways, SMA
PlantInline/batch PMB blending unit with colloidal mill
Setup

Plant & machinery

Capacity to showSmall 3–5 TPH; Commercial 10–20 TPH; Large 30 TPH+
Area required10 TPH: 20,000–40,000 sq ft; with large tank farm/loading 1–1.5 acres
Approx. cost (without land)5 TPH ₹1–2.5 Cr; 10 TPH ₹2.5–5 Cr; 20–30 TPH ₹5–10 Cr (depends on tank farm, automation, polymer dosing)
UtilitiesPower, thermic-fluid heat, compressed air, diesel/furnace oil/gas, firefighting water, lab chemicals
ApprovalsSPCB CTE/CTO, factory/fire, petroleum/storage if applicable, boiler/thermic-fluid safety, PMB-grade spec compliance
Best-use statesNear highway corridors, hot-mix plants, airports, ports, heavy-traffic markets
Bitumen receiving & storage tanksBitumen transfer pumps & pipelinesThermic-fluid heater / heating systemPolymer/additive storage & dosing systemHigh-shear mill / homogenizerBlending/digestion tank with agitatorStorage tanks with heating & circulationPLC/MCC/control panel & instrumentationWeighbridge/loading arms or drum-fillingLab (penetration, softening point, viscosity, elastic recovery, separation)Fire-safety system & spill containment
YUGA founder Prince Shah reviewing a PMB plant with the team
PMB plant - hero product moment
PMB plant - hero product moment
Feedstock & Output

What goes in, what comes out.

Per 1 tonne output

Input
VG bitumen
~96–97%
Polymer (SBS)
~3–4%
Additives
small dose
Output
PMB (IS 15462)
1 tonne (≈ same mass as input)
Quality & Compliance

Standards & testing.

IS (BIS)
IS 15462:2019 (PMB)
ASTM
ASTM D6373 (PG); AASHTO M320
MSDS / SDS
MSDS/SDS for hot bitumen & polymer additives
Investment & Returns

Cost, output & payback.

Indicative for a PMB blending plant (high turnover, thin margin; large working capital for bitumen).

PMB

Cost & ROI

Investment (CAPEX)
₹1–2.5 Cr
Output / year
8,000–15,000 MT PMB/yr
Revenue / year
₹8–20 Cr
Profit / year
₹0.5–1.5 Cr
Land required
20,000–40,000 sq ft
Payback
2–3 yr

Indicative only — actual figures depend on capacity, location, raw-material price and utilisation. Contact us for an exact DPR.

Project investment (CAPEX)₹50 lakh – ₹2 crore (plant)
Working capitalHigh — bitumen is a costly input
Approx. annual revenue (turnover)₹10 crore – ₹50 crore
Approx. gross profit (GP) margin8% – 15%
Approx. net profit / year₹50 lakh – ₹2 crore
Approx. payback period2 – 3 years

Figures are for plant supply only — land and working capital are separate — and reflect a batch / semi-continuous build. Fully-continuous, automated, premium-spec production plants cost more (roughly ₹0.8–1.2 Cr per TPD). Your exact cost is fixed in a site-specific DPR.

Where to build

Best Indian states for this plant.

Maharashtra, Gujarat, Karnataka, Telangana, Delhi-NCR

Expressways & heavy-traffic corridors need high-performance binder; large contractor base.

Site & Footprint

How much land you'll need.

Indicative plot size by capacity — we lock the exact figure to your layout and feedstock plan during feasibility.

Capacity
5 TPH
20,000–40,000 sq ft
Capacity
10 TPH
1–1.5 acres
Capacity
20–30 TPH
1.5–2 acres

Indicative footprint per capacity tier. Actual plot size depends on layout, feedstock storage, effluent/ZLD provisions, future expansion and statutory setbacks — finalised in the feasibility / DPR stage.

Regulatory

Licences & permissions you'll need.

Core approvals plus the extras specific to this plant — pick your state to see the nodal authority. We handle the full filing as part of PMC.

Licences & permissions

Gujarat PCB + Investor Facilitation Portal (single-window) under the Gujarat Industrial Policy.

Udyam (MSME) registrationMinistry of MSMESetup
GST registrationGST DepartmentSetup
Company / firm incorporationMCA / RegistrarSetup
Factory licenceState Factories & Boilers DeptPre-build
Fire NOCState Fire ServicesPre-build
Consent to Establish (CTE)State Pollution Control BoardPre-build
Consent to Operate (CTO)State Pollution Control BoardPre-commissioning
PESO licence (storage of petroleum/flammables)PESO (Petroleum & Explosives Safety Org)Pre-commissioning
Trade / municipal licenceLocal municipal bodySetup
Electricity & power connectionState DISCOMPre-build
BIS / IS 15462 product certificationBISMarket

Indicative — the exact licence set depends on product, capacity, category (red/orange) and the latest state norms. We handle the full filing as part of PMC. Verify on application.

Client couple at their commissioned YUGA plant - idea to income
Carbon & Market

Extra revenue, and where it's running.

Carbon
~0.35 t
CO₂ saved per MT of bio-bitumen
Carbon
₹2,500+
Indicative credit value / MT
Carbon
~2.5 MT
Crop residue diverted / MT output
Carbon
MRV
Puro.earth-style verified pathway

Indicative — actual eligibility, methodology, credit volume and price depend on the registry, feedstock and verification. We structure the MRV pathway as part of PMC; contact us for a project-specific assessment.

Approx plants running (India)
~140
Top states
Maharashtra · Gujarat · UP · Karnataka
What You Get

Documents & deliverables we provide.

Reports, drawings, working procedures and compliance docs — the full pack that takes the plant from paper to production.

Reports & financials

  • Detailed Project Report (DPR)
  • Bank DPR + CMA data (bank format)
  • 5-year financial model — P&L, balance sheet, cash flow
  • ROI / IRR / break-even & sensitivity analysis
  • Feasibility & techno-economic report
  • Subsidy & loan eligibility memo

Drawings & engineering

  • Plant layout & general-arrangement drawings
  • Process flow diagram (PFD) & P&ID
  • Civil & foundation drawings
  • Electrical & utility layout
  • Equipment & machinery specification sheets
  • Site plan & location scoring

Working & process docs

  • Standard Operating Procedures (SOPs)
  • Production & blending process manual
  • Quality-control test protocols (penetration, softening, ductility)
  • Raw-material & input–output (mass balance) sheets
  • Operator training & safety manual
  • Vendor / OEM list with negotiated pricing

Compliance & market

  • Licence & permission checklist (product + state)
  • Standards pack — IS / ASTM / MSDS
  • Tender & empanelment documentation (NHAI / PWD)
  • Buyer network & sales-support pack
  • Carbon-credit MRV documentation (optional)

Exact deliverables are scoped per engagement and product. The full pack is provided as part of PMC — contact us for a project-specific document list.

PMB plant - plant inauguration ceremony
Plant Views

One plant, four angles.

Front, both sides and the working floor — the same facility from every angle.

PMB plant - one plant from four angles
Questions

Top questions, answered.

Bitumen modified with polymer (usually SBS) to make roads stronger, more elastic and longer-lasting.

Plan your PMB — Polymer Modified Bitumen plant with YUGA.

From feasibility to first commercial production - and the capital to fund it.