YUGA rural bio-bitumen unit amid green farmland - straw bales and kettle reactor

Vertical A · YUGA PMC

Pyrolysis & Bio-Bitumen Plant Consultancy

Agro-waste becomes road. We design and plan bio-bitumen, plastic-to-fuel and tyre-to-oil plants end to end — CSIR-CRRI (KrishiBind) aligned and compliant.

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See full PMC scope

Bio-Bitumen plant: specs & cost

Agro-waste → Road

Inside the pyrolysis world.

Bio-bitumen kettle reactor and silvery tanks - YUGA rural unit

Micro-surfacing paver laying emulsion on an Indian highway - YUGA

Plastic bales arriving at a YUGA plastic-to-fuel pyrolysis plant - rotary reactors and condenser bank

Vertical PMB blend tank with top agitator - YUGA polymer modified bitumen unit

Tyre stacks beside the rotary reactor - YUGA rubber-to-fuel pyrolysis unit

Tall blowing column and tanks - YUGA blown/oxidised bitumen unit

What We Build

Four categories of sustainable industrial plant.

Bitumen Product Plants

Emulsion, PMB, CRMB, Decanter and Blown / Oxidised Bitumen production lines.

Bitumen EmulsionPMB - Polymer ModifiedCRMB - Crumb Rubber ModifiedBitumen DecanterBlown / Oxidised

Pyrolysis Bio-Bitumen Plant

Agro-waste → pyrolysis → bio-oil blended with VG-30 toward CSIR-CRRI (KrishiBind) spec; ~20-30% replacement in lab trials. Aligned to NHAI/MoRTH specifications.

CSIR-CRRI KrishiBind aligned~20-30% bio-replacement (lab)To NHAI / MoRTH spec

Plastic-to-Fuel Plant

Waste plastic converted via pyrolysis to usable fuel/oil - aligned with India's plastic-waste (EPR) push.

EPR alignedWaste-to-energyUsable fuel / oil output

RPO - Tyre / Rubber-to-Oil

End-of-life tyres and rubber converted via pyrolysis to Recovered Pyrolysis Oil, carbon black and steel.

Recovered Pyrolysis OilCarbon black + steelCircular economy

The 4-Stage Process

From agricultural waste to certified road bitumen.

A continuous, NHAI-spec pipeline - heat, refine, blend, certify.

Raw Material & Pelletization

Agro-waste - rice straw, groundnut shells, cotton stalk, bagasse - sourced within 50-100 km and pelletized.

Pyrolysis & Bio-Oil Extraction

Biomass heated to 450-550°C in oxygen-free reactors; bio-oil yield of 20-25%.

Refining & Blending

Oxidation at 230-250°C, then blended ~15-30% with VG-30 toward CSIR-CRRI specification.

Testing, Certification & Market

Penetration, softening, ductility and rutting tests toward NHAI/MoRTH specifications; supply to contractors, PWD & NHAI.

Capacities & Investment

Sized for every scale of investor.

Indicative only - exact cost depends on location, land, biomass availability and process stages.

CapacityInvestmentBest for

5 MT/Day₹1.5 CrTrial / Entry-level

10 MT/Day₹3.0 CrSmall MSME / Individual

15 MT/Day₹4.5 CrMSME Scale

20 MT/Day₹8.0 CrMedium Scale

25 MT/Day₹10.0 CrMedium-Large Scale

30-50 MT/Day₹12-16 CrCommercial / Industrial

75 / 100 MT/DayCustomLarge industrial

Size & Finance It

Configure your plant, then size the loan.

Build a CAPEX with add-ons, then see the term-loan split, EMI and CGTMSE eligibility — all indicative, instant.

Project valuation builder

Configure CAPEX

Plant

Total project cost

₹6–10 Cr

Output / yr

900–1,500 MT bio-binder/yr

Base ₹6–10 Cr + add-ons ₹0 Cr

Indicative — actual CAPEX depends on vendor quotes, location and scope. Contact us for an exact DPR.

Why Now

A market created in January 2026.

1st

India = first country to commercially produce bio-bitumen (CSIR-CRRI / CSIR-IIP, Jan 2026)

~40%

of India's bitumen is imported (≈60% met domestically, FY2025)

~87 L MT

India's annual bitumen consumption (PPAC, 2025)

Plan your bio-bitumen plant with YUGA.

From feasibility to first commercial production - and the capital to fund it.

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+91 77952 42424

Pyrolysis & Bio-Bitumen Plant ConsultancyPyrolysis&Bio-BitumenPlantConsultancy

Inside the pyrolysis world.Insidethepyrolysisworld.

Four categories of sustainable industrial plant.Fourcategoriesofsustainableindustrialplant.