
Converting waste plastic into pyrolysis oil, gas and char
Plastic-to-fuel uses pyrolysis — heating mixed/non-recyclable plastic waste in the absence of oxygen — to produce pyrolysis oil (a fuel/feedstock), combustible gas (reused for heating) and carbon char. It turns a waste-management problem into a revenue stream.
The business is supported by India's Plastic Waste Management Rules, Extended Producer Responsibility (EPR) and the single-use-plastic ban, which create strong feedstock availability and policy backing.
- Solves waste — diverts non-recyclable plastic from landfill and oceans
- Multiple revenue — pyrolysis oil, off-gas (self-fuel) and carbon char
- Low feedstock cost — plastic waste is cheap and abundant
- Policy support — EPR + SUP ban drive demand for plastic processing
- Fast ROI — well-run units report payback within ~2–3 years
- Pyrolysis oil sold as industrial furnace/boiler fuel or refinery feedstock
- Carbon char used in low-grade carbon / brick / fuel applications
- Off-gas recycled to fire the reactor (lower running cost)
- EPR / circular-economy compliance projects for brand owners
Per 10 TPD plastic input
Indicative for a ~5–10 TPD plastic pyrolysis unit.
Plastic-to-Fuel
Cost & ROIIndicative only — actual figures depend on capacity, location, raw-material price and utilisation. Contact us for an exact DPR.
High urban plastic-waste generation, industrial furnace-oil demand, supportive PCBs.
A pyrolysis process that converts waste plastic into pyrolysis oil, gas and char without burning it in open air.
From feasibility to first commercial production - and the capital to fund it.