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Crumb rubber being charged into the CRMB blend skid - YUGA plant
Product · YUGA PMC

CRMB — Crumb Rubber Modified Bitumen

Waste-tyre crumb rubber modified binder (IS 15462 / IS 17079)

Overview

What is CRMB — Crumb Rubber Modified Bitumen?

Crumb Rubber Modified Bitumen (CRMB) is bitumen modified with crumb rubber recovered from waste tyres, improving elasticity, fatigue life and temperature susceptibility while consuming a waste material. Common grades include CRMB 50, CRMB 55 and CRMB 60.

CRMB delivers much of the performance of PMB, often at lower cost, and supports the circular economy by reusing scrap tyre rubber. It is widely used on highways and heavy-traffic urban roads.

CRMB plant - interior view
Why this business

Benefits

  • Cost-effective performance — strong results, usually cheaper than PMB
  • Uses waste tyres — consumes crumb rubber, an environmental plus
  • Better elasticity & life — improved fatigue and rut resistance
  • Temperature tolerant — performs across hot Indian summers
  • Standard grades — CRMB 50 / 55 / 60 to suit climate zones
Demand

Applications & buyers

  • National & state highways and heavy-traffic city roads
  • Hot-mix wearing and binder courses
  • Regions prioritising waste-tyre reuse / green procurement
  • Overlays and strengthening of existing pavements
Technical

Specifications

StandardIS 15462 / IS 17079 (rubber-modified binders)
Common gradesCRMB 50, CRMB 55, CRMB 60
ModifierCrumb rubber from waste tyres (+ additives)
Recommended forHot climates, heavy traffic, cost-sensitive projects
PlantCRMB blending unit with high-shear mill & digestion tank
Setup

Plant & machinery

Capacity to showSmall 3–5 TPH; Commercial 10–20 TPH; Large 30 TPH+
Area required10 TPH: 25,000–50,000 sq ft; with crumb-rubber yard & tank farm 1–2 acres
Approx. cost (without land)5 TPH ₹1.5–3 Cr; 10 TPH ₹3–6 Cr; 20–30 TPH ₹6–12 Cr (higher than simple PMB when crumb handling/digestion are robust)
UtilitiesPower, thermic-fluid heating, compressed air, forklift/loader, firefighting water, QC lab consumables
ApprovalsSPCB CTE/CTO, factory/fire, storage safety, IS 17079 / project-spec testing
Best-use statesWhere tyre/rubber recycling supply + road-contractor demand meet (Rajasthan, MP, Gujarat, TN, Telangana)
Bitumen receiving & storage tanksCrumb-rubber storage, weighing & feedingAdditive/stabilizer dosing systemHigh-shear mixer / colloid millDigestion/reaction tank with temperature controlCirculation pumps & heated pipelinesProduct storage tanks with agitation & heatingLoading & dispatch systemLab for CRMB grade testingFirefighting, spill containment & safety systems
YUGA founder Prince Shah inspecting a CRMB plant
CRMB plant - establishing wide view
CRMB plant - establishing wide view
Feedstock & Output

What goes in, what comes out.

Per 1 tonne output

Input
VG bitumen
~85–90%
Crumb rubber
~8–15%
Stabiliser/additive
small dose
Output
CRMB (IS 17079)
1 tonne (≈ same mass as input)
Quality & Compliance

Standards & testing.

IS (BIS)
IS 15462 / IS 17079:2019 (RMB)
ASTM
ASTM D6114 (asphalt-rubber); D6373
MSDS / SDS
MSDS/SDS for hot bitumen & crumb rubber
Investment & Returns

Cost, output & payback.

Indicative for a CRMB blending plant (turnover-heavy, margin on conversion).

CRMB

Cost & ROI

Investment (CAPEX)
₹1.5–3 Cr
Output / year
8,000–15,000 MT CRMB/yr
Revenue / year
₹6–18 Cr
Profit / year
₹0.4–1.2 Cr
Land required
25,000–50,000 sq ft
Payback
2–3 yr

Indicative only — actual figures depend on capacity, location, raw-material price and utilisation. Contact us for an exact DPR.

Project investment (CAPEX)₹50 lakh – ₹2 crore (plant)
Working capitalHigh — bitumen + crumb rubber inputs
Approx. annual revenue (turnover)₹8 crore – ₹40 crore
Approx. gross profit (GP) margin8% – 15%
Approx. net profit / year₹40 lakh – ₹1.5 crore
Approx. payback period2 – 3 years

Figures are for plant supply only — land and working capital are separate — and reflect a batch / semi-continuous build. Fully-continuous, automated, premium-spec production plants cost more (roughly ₹0.8–1.2 Cr per TPD). Your exact cost is fixed in a site-specific DPR.

Where to build

Best Indian states for this plant.

Rajasthan, MP, Gujarat, Tamil Nadu, Telangana

Hot climates favour CRMB; waste-tyre availability; cost-sensitive highway works.

Site & Footprint

How much land you'll need.

Indicative plot size by capacity — we lock the exact figure to your layout and feedstock plan during feasibility.

Capacity
5 TPH
25,000–50,000 sq ft
Capacity
10 TPH
1–2 acres
Capacity
20–30 TPH
2 acres

Indicative footprint per capacity tier. Actual plot size depends on layout, feedstock storage, effluent/ZLD provisions, future expansion and statutory setbacks — finalised in the feasibility / DPR stage.

Regulatory

Licences & permissions you'll need.

Core approvals plus the extras specific to this plant — pick your state to see the nodal authority. We handle the full filing as part of PMC.

Licences & permissions

Gujarat PCB + Investor Facilitation Portal (single-window) under the Gujarat Industrial Policy.

Udyam (MSME) registrationMinistry of MSMESetup
GST registrationGST DepartmentSetup
Company / firm incorporationMCA / RegistrarSetup
Factory licenceState Factories & Boilers DeptPre-build
Fire NOCState Fire ServicesPre-build
Consent to Establish (CTE)State Pollution Control BoardPre-build
Consent to Operate (CTO)State Pollution Control BoardPre-commissioning
PESO licence (storage of petroleum/flammables)PESO (Petroleum & Explosives Safety Org)Pre-commissioning
Trade / municipal licenceLocal municipal bodySetup
Electricity & power connectionState DISCOMPre-build
NHAI / MoRTH product empanelmentNHAI / MoRTHMarket

Indicative — the exact licence set depends on product, capacity, category (red/orange) and the latest state norms. We handle the full filing as part of PMC. Verify on application.

Client couple at their commissioned YUGA plant - idea to income
Carbon & Market

Extra revenue, and where it's running.

Carbon
~0.35 t
CO₂ saved per MT of bio-bitumen
Carbon
₹2,500+
Indicative credit value / MT
Carbon
~2.5 MT
Crop residue diverted / MT output
Carbon
MRV
Puro.earth-style verified pathway

Indicative — actual eligibility, methodology, credit volume and price depend on the registry, feedstock and verification. We structure the MRV pathway as part of PMC; contact us for a project-specific assessment.

Approx plants running (India)
~70
Top states
Maharashtra · Rajasthan · TN
What You Get

Documents & deliverables we provide.

Reports, drawings, working procedures and compliance docs — the full pack that takes the plant from paper to production.

Reports & financials

  • Detailed Project Report (DPR)
  • Bank DPR + CMA data (bank format)
  • 5-year financial model — P&L, balance sheet, cash flow
  • ROI / IRR / break-even & sensitivity analysis
  • Feasibility & techno-economic report
  • Subsidy & loan eligibility memo

Drawings & engineering

  • Plant layout & general-arrangement drawings
  • Process flow diagram (PFD) & P&ID
  • Civil & foundation drawings
  • Electrical & utility layout
  • Equipment & machinery specification sheets
  • Site plan & location scoring

Working & process docs

  • Standard Operating Procedures (SOPs)
  • Production & blending process manual
  • Quality-control test protocols (penetration, softening, ductility)
  • Raw-material & input–output (mass balance) sheets
  • Operator training & safety manual
  • Vendor / OEM list with negotiated pricing

Compliance & market

  • Licence & permission checklist (product + state)
  • Standards pack — IS / ASTM / MSDS
  • Tender & empanelment documentation (NHAI / PWD)
  • Buyer network & sales-support pack
  • Carbon-credit MRV documentation (optional)

Exact deliverables are scoped per engagement and product. The full pack is provided as part of PMC — contact us for a project-specific document list.

CRMB plant - plant inauguration ceremony
Plant Views

One plant, four angles.

Front, both sides and the working floor — the same facility from every angle.

CRMB plant - one plant from four angles
Questions

Top questions, answered.

Bitumen modified with crumb rubber from waste tyres to improve road strength, elasticity and life.

Plan your CRMB — Crumb Rubber Modified Bitumen plant with YUGA.

From feasibility to first commercial production - and the capital to fund it.