YUGA
Vision · Strategy · Execution0%
YUGA
Process piping and decanter systems
Product · YUGA PMC

Drum decanting / packaging system for safe bitumen handling

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Overview

A bitumen decanter is a system that safely melts and discharges bitumen from drums (or processes bulk bitumen) using controlled heating, so it can be transferred to storage tanks, tankers or packaging without manual breaking of drums.

Decanting improves safety, reduces wastage and labour, and supports value-added packaging (e.g. converting bulk/imported bitumen into drums, bags or modified products). It is a key utility for terminals, emulsion and PMB/CRMB plants.

Why this business

  • Safe handling — controlled heating avoids hazardous manual drum cutting
  • Less wastage — clean, near-complete recovery of bitumen
  • Lower labour — mechanised, faster decanting
  • Feeds value addition — supplies tanks for emulsion / PMB / CRMB / packing
  • Flexible — handles drums or bulk depending on configuration
Demand

  • Bitumen terminals and storage depots
  • Emulsion, PMB and CRMB manufacturing plants (feed system)
  • Drum / bag / small-pack repackaging units
  • Contractors needing reliable molten bitumen supply
Technical

FunctionMelt & discharge bitumen from drums / bulk
HeatingThermic-fluid / hot-oil coil heating (indirect)
Typical add-onsStorage tanks, pumps, weighing, filling station
ThroughputSized to plant demand (drums per hour)
Use withEmulsion / PMB / CRMB / packaging lines
Setup

Capacity to showSmall 2–4 TPH; Common 6–10 TPH; Large/terminal 12 TPH+
Area requiredStandalone 4–10 TPH: 5,000–15,000 sq ft; with tank farm & loading 20,000–40,000 sq ft
Approx. cost (without land)Basic decanter ₹15–45 lakh; with thermic heater, tankage & installation ₹75 lakh–2 Cr
UtilitiesHeating fuel/electricity, power, firefighting water, forklift/chain pulley, thermic oil, maintenance tools
ApprovalsFactory/fire, fuel storage, boiler/thermic-fluid safety, SPCB consent if part of a larger unit
Best-use noteUsually supports emulsion/PMB/CRMB/hot-mix/road-site ops rather than a standalone high-margin business
Drum/bag loading platform or hydraulic loadingMelting chamber / decanter bodyThermic-fluid heater / hot-oil systemBitumen pump, strainer & pipelinesHot bitumen storage tankTemperature control & electrical panelInsulation, chimney/stack & safety valvesDrip collection / spill containmentFirefighting & unloading equipment
Feedstock & Output

Per batch (utility)

Input
Bitumen drums / bulk
as fed
Heating fuel/thermic oil
as required
Output
Molten bitumen to tank/tanker
~98%+ recovery (low wastage)
Quality & Compliance

IS (BIS)
Equipment — follows boiler/thermic-fluid & factory safety norms
ASTM
—
MSDS / SDS
MSDS/SDS for bitumen handled; hot-oil safety data
Investment & Returns

A decanter is a utility/value-addition system, not a standalone product; figures are equipment-based.

Bitumen Decanter

Cost & ROI

Investment (CAPEX)
₹0.15–0.45 Cr
Land required
5,000–15,000 sq ft
Payback
within plant

Indicative only — actual figures depend on capacity, location, raw-material price and utilisation. Contact us for an exact DPR.

Equipment / system cost₹15 lakh – ₹75 lakh (capacity-dependent)
RoleFeeds emulsion / PMB / CRMB / packaging lines
Value additionEnables drum/bulk handling & repackaging margin
Approx. payback (as part of unit)1 – 2 years (with downstream sales)
Best assessedWithin the overall plant DPR
Where to build

All states (terminal/depot hubs)

Needed wherever bitumen is stored, repacked or fed to emulsion/PMB/CRMB plants.

Questions

A heated system that melts and discharges bitumen from drums or bulk so it can be pumped into tanks, tankers or packaging.

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